Best Industrial-Grade 3D Roll Core Winding Equipment - China Suppliers & Factory for High-Accuracy Coiling Solutions Manufacturers, Factories

Introducing our advanced professional automatic 3D roll core winding machine, a vital solution for manufacturers in need of high-precision coiling for 3D laminated cores, particularly essential components in dry-type transformers. This machine, engineered by leading China suppliers, features a precision servo drive and intelligent control system that allows for fully automated layer-by-layer winding with real-time tension adjustment, ensuring that your cores are evenly arranged and tightly wound, Our winding machine accommodates various core sizes and wire types, including enameled copper and aluminum wire, effectively reducing waste by over 20% and increasing efficiency by 40% compared to semi-automatic models. Equipped with comprehensive error detection mechanisms for overload and deviation, as well as an emergency stop feature, this machine guarantees stable operation and consistent product quality, making it ideal for industrial mass production in any factory setting. Elevate your production capabilities with our cutting-edge technology today!

Product Description

Product Specification

Code SHJR-1200
Maximum core outer diameter 300MM
Maximum gyration diameter Add clamping roller R600MM
No clamping roller R800MM
Core winding speed 0–60 r/min
Total Power 7.5 KW
Speed adjusting way Frequency conversion stepless speed adjust
Control system PLC, Touch screen

Advantages

  • 🎯

    1. High Winding Precision: Adopts precision servo drive + real-time tension adjustment, ensuring uniform wire arrangement, tight core formation, and no loose layers/wire breakage, meeting 3D roll core's strict dimensional requirements.

  • 🔧

    2. Strong Adaptability: Compatible with multiple 3D core sizes (small to industrial large specs) and wire types (enameled copper/aluminum wire), fitting diverse transformer production needs.

  • 3. Efficient & Cost-Saving: Full automation replaces manual work, boosting efficiency by 40% vs semi-auto models; cuts material waste by over 20% via accurate control.

  • 🛡️

    4. Stable & Safe Operation: Equipped with overload, wire deviation, and core misalignment detection + emergency stop, avoiding equipment damage and ensuring consistent core quality.

  • 🏭

    5. Durable Industrial Design: Dust-proof structure supports long-term continuous mass production, reducing maintenance frequency and suiting power equipment manufacturing's high-demand scenarios.

Product Display

Industrial-Grade 3D Roll Core Automatic Winding Equipment 2
Automatic three-dimensional wound core winding machine
Industrial-Grade 3D Roll Core Automatic Winding Equipment 3

Application

🏗️1. Dry-Type Transformer Manufacturing

The core equipment for winding 3D roll cores (the core component of dry-type transformers). Its precise winding ensures the core's tightness and uniformity, directly enhancing the transformer's efficiency and reducing energy loss.

⚙️2. Power Inductor Production

Used for coiling 3D roll cores in high-power inductors (e.g., grid-connected inductors for new energy). It adapts to thin/thick wires, guaranteeing the inductor's inductance accuracy and stable operation.

🚄3. Special Transformer Field

Applied to winding 3D cores for traction transformers (rail transit) and rectifier transformers (industrial electrolysis). Its stable performance meets the strict requirements of special working conditions (high voltage, high frequency).

🌱4. New Energy Equipment Manufacturing

Suitable for 3D roll core winding in photovoltaic inverters and wind power converters. It supports mass production, matching the large-scale demand of the new energy industry.

Frequently Asked Questions

QWhat is the maximum core outer diameter supported by the SHJR-1200 winding machine?
The SHJR-1200 supports a maximum core outer diameter of 300MM, making it suitable for a wide range of 3D roll core sizes from small to large industrial specifications.
QWhat types of wire materials are compatible with this winding machine?
The machine is compatible with multiple wire types including enameled copper wire and enameled aluminum wire, meeting diverse transformer and inductor production requirements.
QHow does the SHJR-1200 ensure winding precision and quality?
It adopts a precision servo drive system combined with real-time tension adjustment, ensuring uniform wire arrangement and tight core formation with no loose layers or wire breakage — meeting the strict dimensional requirements of 3D roll cores.
QWhat safety features does the machine include?
The machine is equipped with overload protection, wire deviation detection, core misalignment detection, and an emergency stop function, ensuring safe and stable operation while protecting both the equipment and the core quality.
QWhat control system does the SHJR-1200 use, and how is speed adjusted?
The machine uses a PLC control system with a touch screen interface. Speed is adjusted via frequency conversion stepless speed adjustment, allowing smooth control within a range of 0–60 r/min.
QIs this machine suitable for large-scale continuous production environments?
Yes. The SHJR-1200 features a dust-proof industrial design built for long-term continuous mass production. Its full automation reduces manual labor, boosts production efficiency by 40% compared to semi-automatic models, and cuts material waste by over 20%.

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